The heavy welding neck flanges are also named heavy WN
flanges, which are hot formed from a circular section of steel plate having a
very small co-axial hole in the flange center. The steel around the hole is
shear-formed downward and outward by a tapered die plug which is forced by the
small hole forming an integral neck on the weld neck flange. A supporting
ring die is radiused at its inner corner to form a suitable fillet radius at
the junction of the neck with the flange proper. A suitable pre-forming or
post-forming operation may be required to compensate for any deflection in the
work piece out of planar configuration.
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